Custom Battery Systems Engineered for Floor Scrubbers
YC Batteries develops custom lithium battery systems around machine duty cycle, available space, charging approach, wet operating environment, interfaces, and production goals.
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Engineering the battery as part of the cleaning machine
Water, detergents, debris, mixed traction and cleaning loads, route duration, charging windows, thermal margin, and service access must be considered together.
What the design must resolve
Mission and Load Definition
Review standby, traction, brush, pump, vacuum, route duration, peak demand, and charging opportunities.
Protection and Control
Coordinate sensing, balancing, protection, state reporting, charger behavior, and communication.
Mechanical and Environmental Fit
Develop enclosure, mounting, cable exits, connectors, insulation, and sealing around the cleaning environment.
Manufacturing Readiness
Translate the design into controlled materials, drawings, assembly, inspections, and checks.
Four connected design layers
Cell and Energy Layer
Chemistry, format, voltage, and capacity are evaluated against duty cycle, space, weight, charging, and lifecycle priorities.
Protection and Intelligence Layer
Protection, sensing, balancing, state estimation, and communications are coordinated with the controller and charger.
Mechanical and Thermal Layer
Retention, insulation, enclosure, seals, mounting, and heat paths form one architecture.
Interface and Production Layer
Connectors, cables, charge ports, communication, labels, assembly, and checks are defined together.
Where this approach fits
Walk-behind scrubbers
Ride-on scrubbers
Autonomous cleaners
Special cleaning machines
Engineering directions, not completed customer cases
Walk-Behind Integration
Electrical, mechanical, charging, environmental, and verification parameters remain project-defined.
Ride-On Platform Direction
This is a concept direction, not a claimed delivered project.
From use case to repeat production
Define Use Case
Develop Architecture
Review and Refine
Plan Production
Common project questions
What information should we provide?
Share the machine, load profile, route, runtime, space, wet-environment exposure, charging, interfaces, service model, markets, and forecast.
Can enclosure and interfaces be customized?
Yes. Geometry, mounting, cable routing, connectors, sealing, reporting, and communication can be developed around requirements.
How is architecture selected?
Candidate approaches are compared against loads, runtime, space, charging, environment, interfaces, and production needs.
How are prototypes approached?
Samples may support agreed fit, interface, charging, functional, thermal, mechanical, or environmental review.
Discuss Your Floor Scrubber Battery Project
Share your load profile, route, space, environment, charging, interfaces, markets, and forecast.
